Corrugator Cutter Machinery

The NC Corrugator Cutter Machinery is a cutting-edge solution for efficiently and cleanly cutting cardboard sheets. This advanced corrugator cutter machinery, developed by Long River, showcases the latest in manufacturing technology. With its innovative helical blade NC-Cutter design, it sets a new standard for precision and effectiveness. The incorporation of advanced CAD & CAM techniques ensures optimal design and manufacturing, resulting in a superior corrugator machinery solution. Experience the efficiency and cleanliness of the NC Corrugator Cutter for yourself, and discover a new level of productivity in your cardboard sheet cutting processes.

This NC Cutter is making large inroads into the solid fibreboard this NC Cutter is making large inroads into the solid fibreboard converting industry and it has surprised many customers with its speed & accuracy. Its clean-cut edge on corrugated cardboard products and solid fibreboard Laminate sheets is testimony to the use of this modern NC Corrugator Cutter machinery.

Rotary Shear in production Line
Rotary Shear

With innovation in the use of new blade design technology, for the carton & boxboard converting industries, it has surprised many customers with its speed & accuracy.

This marvel of machinery design in using modern engineering & innovation techniques is helping to make this corrugator cardboard NC Cutter, aka (chop knife) a worldwide top-notch machine. Many companies are now utilising this NC Cutter in the manufacturing of double sided carton display boards, foils, polyester & silicone laminate boards to great advantage at speeds of up to 200 metres per minute.

Coupled with German-designed high-tech motors and electronic control components are utilised throughout the cutter. These NC-Cutters stand out amongst the crowded marketplace for quality and reliability.

Using high quality Japanese bearings & AC Drive Units makes this Knife unit one of the most reliable Corrugator NC Cutters to be bought anywhere in the World in this quality price range of machinery design.

Corrugator Cutter Machinery

Corrugator Cutter Machinery Design with NC Cutter of helical blade design
Quality NC Cutter for Corrugators and Laminators of solid fibreboard

Long River has invested a lot of time and resources into making this unit one of their top-quality and high-performing NC Cutter’s. This production unit is available today for the corrugating manufacturing industries worldwide. The range of sizes is from 1400 to 2500 mm wide.

This NC Cutter series, aka Corrugator Chop Knife, is built by making use of the helical twin blade design. They are manufactured with high precision and have delicately balanced rotating units. Which enables them to cut very accurately at high speed, thanks to this superbly tuned machinery design craft. The motors used are first class eco-friendly and coupled with AC low-energy high-efficiency drive units.

This combination produces a rotary sheet NC Cutting knife unit that is suitable for the full spectrum of box-making corrugating cardboard and many applications in the solid fibreboard converting industry.

There are many of these corrugator cutter machinery that now are in service with satisfied customers producing various board sheets products every day that are built with this great machinery design in mind.

Customers are often quite surprised at how little maintenance is required to keep these NC Cutters running in tip-top performance. In comparison to the older cut-off knife units, they have been replaced in the upgrade process.

The accurate size of sheets that are cut on this NC Cutter is less than +/- 1 mm at speeds of 250 mpm. This machine runs silently at its top speed and no vibration is produced at these speeds, even while cutting up 5mm or 5,000-micron thickness of solid fibre boards!

The in feed side of the NC Cutter with a new production line control computer system fitted.
NC Cutter

Operators running one of these new units often remark how quiet this machine is when running at top speed, in comparison to the older cutters they were operating before. These NC Cutters come with a hi-tec HMI computer system that controls the NC Cutter and records other statistical information requirements that can be tailor-made to each individual customer’s needs.

This available information can then be used for integrating into the manufacturing plant wide data management computer system or displayed as required in control rooms, are all part of the complete machinery design rationale.

With the use of the modern tool steel used in the blades that are fitted into this generation of NC Cutters. The blades do not need adjusting as often as the old blades that were used previously in the older cut-off units.

Knife changes can now be extended, in some cases to years, which means greater productivity, by being able to run longer orders of high-quality cut edges.

Corrugator Cutter Machinery Design & Supply

Our use of engineering excellence & harnessing cutting-edge CAD techniques to develop and improve your machinery designs, seamlessly integrating enhancements into your existing frameworks. By utilising our best engineering methods to help you achieve your objectives with minimal interruption to your day to day production.

With a strategic focus on optimizing your machinery, we go beyond traditional boundaries, offering a pathway to economic prosperity. We understand that not every company can allocate substantial resources to large-scale capital projects in the short term. Hence, we leverage our proficiency in CAD to tailor solutions that align with your financial objectives, ensuring maximum returns on investment.

Collaborating closely with you, we embark on a route of continual improvement for your cardboard production line machinery. Through meticulous upgrades, we guarantee heightened productivity and unparalleled quality with each project undertaken. Whether it’s refining mechanical components, enhancing electronic systems. Or fine-tuning computer controls, our interventions are geared towards propelling you towards greater efficiency and excellence.

 

Credit for this corrugator cutter machinery design video, https://www.motrona.com

We can also work with you to upgrade your older or obsolete process control systems and replace them with new modern machinery. That makes use of up-to-date computer control & HMI display systems that are easy for operators to use.

Machinery Design & Up-Grade Solutions

In many instances, companies will make corrugator production line improvements, one or two machines, or a section of the production line at a time. It is in these projects that our team has vast experience & ability to work with older systems. This pays greater dividends when integrating modern control systems into older operating machinery.

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2.5 Metre Wide, 250 MPM, Auto down Stacker for Corrugators

This means that your improvements and upgrades to your production line, will take the minimum amount of downtime to complete the installation. Operator training being introduced at an early stage of the project. Your operators are always kept highly involved with the new or upgraded machines. So, when production start-up-day arrives, they are fully informed and capable of taking full control of their new machinery in a truly compact time.

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